Precision Heat Shrink Tubing Solution for the Medical Equipment Industry
With the increasing demand for precision, reliability, and safety in modern medical devices, component protection and insulation play a critical role in product performance and regulatory compliance. A leading manufacturer of diagnostic equipment in North America approached us seeking a custom heat shrink tubing solution for their high-precision electronic modules used in portable ultrasound machines and endoscopic diagnostic devices.
Customer Challenges
The customer needed a solution that could:
Provide secure insulation for microelectronic connections
Offer biocompatible materials with low toxicity for medical-grade use
Ensure reliable performance under sterilization conditions (e.g., autoclaving, ethylene oxide sterilization)
Support color-coded tubing for internal wiring identification and easy maintenance
Fit into compact device layouts without adding excessive bulk
Our Solution
After in-depth technical communication, we recommended our Medical-Grade Polyolefin Heat Shrink Tubing, featuring:
Shrink Ratio: 2:1 or 3:1
Operating Temperature: -55°C to +125°C
Certifications: RoHS, UL, FDA-grade raw material compliance
Features: Flame retardant, flexible, thin wall, excellent dielectric strength
Color Options: Multiple color options for identification purposes
Custom Cutting & Printing: Tubing length tailored to assembly lines, with optional logo or indicator printing
We also provided free pre-production samples and supported rapid prototyping with same-week delivery to minimize R&D delays.
Implementation
The customer successfully integrated our heat shrink tubing into the following medical devices:
Handheld ultrasound probe modules
Internal wiring of defibrillators and patient monitoring systems
Miniature cable harnesses in smart endoscopic instruments
To accommodate their production lines, we also introduced automated tubing feed and shrink equipment, improving assembly speed by 25%.
Results & Benefits
Improved Component Protection: Prevented short-circuiting and wire fatigue in sensitive circuits
Reduced Maintenance: Color-coded wiring simplified internal servicing
Regulatory Compliance: Passed necessary biocompatibility and insulation safety standards
Higher Production Efficiency: Custom pre-cut tubing saved manual labor time
Strengthened Partnership: Client has since expanded usage into three additional product lines
“Your team was incredibly responsive. The tubing quality was exactly what we needed to meet both medical-grade safety and mass production efficiency.”
— Senior Engineer, Medical Device Manufacturer
Explore Our Medical Solutions
We support OEM/ODM for medical-grade tubing, sleeves, and protection materials. Whether you're producing diagnostic equipment, implantable tools, or wearable health monitors, our custom materials help you build safer, longer-lasting devices.